Not the Way to Mount Running Boards to your Truck!

Running Boards are very popular and offer to convenient way to enter and leave a truck for those who have a hard time getting in and out.  Running boards come in various styles and are usually equipped with brackets that are intended to be bolted to the truck underbody.  However, when the underbody is corroded or the condition of the metal that will hold the running board is questionable, then caution should be exercised in deciding whether and how to mount the boards.  When bolts can’t be used, welding the bracket to the underbody can be an alternative.  In doing so, care must be taken not to set the vehicle on fire!  Carpeting is usually present at the edge of the floorboard adjacent to the doors.  When welding the brackets, the heat from the weld is conducted through the metal to the carpet (and wiring if present) creating a perfect condition for a vehicle fire.  The photographs shown below illustrate how a fire originated in a 1997 Ford F 250 when one of the passenger side running board brackets was welded to the underbody.  Precautions must be taken before welding to prevent damage to the vehicle.  If bolts cannot be used because of questionable metal strength, then welding is probably not a good idea either.    

Fire origin at floorboard and damage to passenger door
View of underbody beneath area of fire origin, note bracket weld location

What’s Going On?

Just completed an investigation into why the mast of a rock drilling machine came crashing down on the machine with no warning.  If you’ve ever seen a rock drilling machine, they are equipped with a mast that rests in a horizontal position and can be raised into a vertical position for drilling.  In this particular case, the mast was in the process of being lowered when four bolts failed at the pivot points where the mast rotates from the vertical to horizontal.  Looks like it was just one of those unfortunate things that happens.  Currently conducting an investigation into why the electrical system in a cement mixing truck appears to have short circuited and burned some of the wiring.

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