Ford Fusion Recall

The Ford Motor Company has announced that it has recalled 2013 – 2016 Fusion vehicles equipped with 2.5 liter engines as a result of a faulty transmission shifter cable.  The vehicle can roll away if the transmission is not in the “park” position when the driver exits the vehicle.  The parking brake should be applied before leaving the vehicle in order to prevent a roll away occurrence.  Approximately 270,000 vehicles in North America are affected.  It has been determined that the bushing that holds the shifter cable to the transmission can degrade over time and allow the cable to separate from the transmission.  When the driver moves the shift lever into “park” position, the transmission might not shift into the “park” position leaving the vehicle in a condition to potentially roll away, unattended.  A moving and unattended vehicle has the potential to cause personal injury to pedestrians as well as property damage.  While the remedy is still under development, Ford expects to begin recalling vehicles on May 28, 2019.  For additional information, owners can contact Ford by calling 1-866-436-7332 and reference recall # 18V471.

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Ford Recalls Trucks Due to Fire Hazard

The Ford Motor Company is recalling its full sized pickups due to a problem with an engine block heater.  The recall involves approximately 874,000 trucks.  More specifically, the recall applies to 2015 to 2019 F150, 2017 to 2019 F250, F350, F450 and F550 “Super Duty” models.  The problem with the heater is actually in the heater connector cable.  Water and other contaminants can get into the connector causing corrosion to occur and subsequently short circuit the cable.  Short circuiting of the cable can lead to a fire.  Dealerships will inspect and repair or replace the cable, at no charge.  The recall was expected to begin on January 7th of this year.  For additional information, consumers can contact Ford by calling 1-800-392-3673 or visiting www.ford.com and clicking on recalls at the bottom of the page.  Ford’s identifying number for this campaign is 18S45. 

         


Hyundai Recalls Vehicles Due to Fire Risk

Hyundai Motor America has recalled approximately one half million vehicles as a result of engine problems that pose a fire risk.  The National Highway Traffic Safety Administration (NHTSA) has announced that approximately 380,000 Kia Soul and Sportage vehicles will be recalled by Hyundai.  The Kia Soul vehicles are equipped with 1.6 liter engines and can operate at higher than normal exhaust gas temperatures due to abnormal combustion.  The elevated exhaust temperatures can damage the catalytic converter as well as ignite combustible material such as oil, fuel and plastic.  The affected year models are 2012 through 2016.  NHTSA has also announced that Hyundai is recalling approximately 120,000 Tucson vehicles for a potential oil pan leak.  The Kia Sportage is also being recalled for this same problem.  Oil leakage in the presence of an ignition source, such as a hot engine, can pose a fire hazard risk.  The affected year models are 2011 through 2012 for the Sportage and 2011 through 2013 for Tucson vehicles.

For additional information, owners can contact Hyundai Motor America at 855-671-3059 or visiting https://hyundaiengineinfo.com.

Haier Recalls Freezer Refrigerators

Haier Appliances in cooperation with the Consumer Product Safety Comission, has recalled 137,000 combination freezer/refrigerators due to a fire Hazard.  The units contain an electric component that can short circuit resulting in a fire.  The company has not identified the component but, recommends that consumers unplug and stop using the affected units.  The units involved in this recall are 10.1 cubic feet models, sold at Lowe’s and independent retailers.  The units were sold between September 2014 and September 2018.  Three models have been identified: HA10TG31SB, HA10TG31SS, and HA10TG31SW.  Consumers will also have to check their unit’s serial number in order to make sure it is part of the recall.  Both Haier and the Consumer Product Safety Commission have set up web pages with the applicable model and serial number information.  For Haier: go to www.haierappliances.com click on recalls at the bottom of the page.  The next page that appears will prompt the user to enter model and serial number information.   The page will then tell the user whether the recall is applicable to their appliance.  For the CPSC: go to www.cpsc.gov, enter Haier recalls in the search box at the top of the page.  The next page will show the recall for this unit.  It is currently the first recall listed.  Click on the title of the recall and the specifics will then appear.  Scroll down until the page shows the applicable model and serial numbers.

Currently, Haier is providing free repairs or offering a $150 rebate toward the purchase of a new Haier refrigerator.  To schedule a repair, owners can call 1-888-364-2989.  A photograph of one affected model is shown below.

Watch Those Connections!

Some appliances such as stoves and dryers, do not come with line cords when the appliances are purchased.  As a result, consumers have to make separate purchases in order to use their new machines.  When attaching the cords to the appliance, pay close attention to the way the manufacturer requires that the line cords are connected.  For many do-it-your-selfers, this is no big deal.  It shouldn’t be a big deal for a professional electrician either.  However, we are all human and subject to making mistakes.  Case-in-point: the following dryer fire.  Although minor as residential fires go, the damage could have been much worse.  The photographs shown below illustrate how the manufacturer called for the installation of the line cord and the subsequent way, the cord was connected.

The manufacturer’s schematic drawing shows how the “hot” (red and black wires) lines of the line cord were to be attached to the L1 and L2 terminal block terminals.  The common line or white wire was to be connected to the N terminal on the terminal block.  Lastly, the green wire or earth ground, was to be connected directly to the appliance housing.  The photograph below shows how the white and black wires were reversed on the terminal block.

 

 

Since the common and earth ground points are electrically the same point, the dryer was, in effect, energized through the housing.  Anything in contact with the dryer housing, such as the exhaust duct, will also become energized.  Dryer ventilation ducts are usually coils of steel wire wrapped with a thin layer of vinyl or aluminum material.  As current flows through the steel wire, the external covering is heated.  If not stopped, the heat will cause the covering to melt and possibly ignite.

Wheel Separation in 2016 Ford Taurus-Possible Recall?

One of our recent investigations involved the separation of the left front wheel and whether it was the cause of a two vehicle accident.  The scenario was such that the driver made a right hand turn and felt the vehicle pull to the left.  The driver also stated that he lost control and hit a parked car.  Typically, in these types of impacts, the wheel is pushed into the wheel well.  But, in this case the wheel separated from the car.  Upon examination, it was determined that the threaded connection holding the strut to the frame was broken as well as the clamping part of the lower steering knuckle.  The failed parts are shown below.

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Failed strut threaded connection

DSC01042Clamping part of lower steering knuckle found broken

It should be noted that the steering arm tie rod was also bent and broken and that a stabilizing rod connected to the strut was separated from its knuckle joint.  If either of these connections is broken, then the wheel will become unstable.  Are there other instances where drivers have experienced similar situations?  Is this a condition that warrants a recall?

Lathe Chuck Injury Due to Faulty Lathe Operation

One of the more interesting cases that we have been assigned had to do with a personal injury suffered as a result of an airborne chuck.  The injury occurred after an individual purchased a chuck and spindle adapter for use with a Shop Smith lathe that was manufactured back in the late 40s or early 50s (see photos below).

 

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Chuck and pin wrench used to tighten chuck onto spindle adapter

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Antique Shop Smith Lathe

After attaching the spindle and mounting the chuck, the owner started the lathe and tested the operation.  Everything went well until the machine was turned off.  As soon as it was, the spindle shaft stopped but the chuck kept spinning and spun itself off the adapter.  The chuck went airborne, bounced off parts of the lathe and hit the owner’s hand causing severe injury.  The investigation came about as a result of the owner’s allegation of a defective product, ie, the chuck was defectively designed and had no means of stopping if it separated from the spindle adapter.  The chuck is designed to be tightened against the spindle adapter using special wrenches.  According to the owner, he claimed that he “tightened the chuck as tight as he could” before starting the lathe.  During the examination of the lathe, the lathe was started and run without the chuck attached.  When the lathe was turned off, it immediately became clear that there was something wrong when the spindle shaft did NOT coast to a stop.  It was also clear that the abrupt stop provided the torque necessary to cause the chuck to spin off the spindle adapter.  In addition, it was also noted that if the chuck was to stay attached to the spindle adapter, the torque applied during tightening had to be greater than the torque causing separation.  After working the math, it was determined that the owner could not have tightened the chuck was much as he claimed.  As a result, it was further determined that the owner unfortunately caused his own injury by ignoring the problem of abrupt stopping of the spindle shaft.  The lawsuit was subsequently dismissed.

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